Manufacturing
We comply with the highest standards worldwide.
SYMATESE manufacturing operations are fully integrated
SYMATESE manufacturing operations are fully integrated in 4 plants: 3 based in France, 2 in Lyon area and one located near Paris plus one in Mauritius. Manufacturing operations take place in a controlled environment to allow an optimal product quality. Production is carried out in accordance with good manufacturing practices and we are able to provide our customers with sterilized products.
Regarding the Biopolymers Collagen Hyaluronic acid and Others
A skilled production team handles the very technical operations of collagen extraction, purification and transformation, and other biopolymer transformation, for example:
A production line for the complete transformation of collagen: from the animal tissues up to sterile medical devices,
A dedicated production line for Hyaluronic Acid (HA) transformation, from HA raw material to packaged sterile prefilled syringes of cross-linked HA in blisters
Freeze drying of calcium alginate pads
The following processes are performed: Freeze drying, Cross-linking, Coating, Film, Freeze drying
Regarding thermoplastic
Symatese Device has a complete range of medical manufacturing capabilities and produces all the single use medical devices in clean rooms ISO 7:
The following converting processes are used : plastic injection molding, coating, etching, silicone extrusion and molding, biopolymer coating or grafting.
Based on assembling and packaging: depending on product requirements, we offer specific assembling solutions (manual, semi-automatic or automatic) and specific packaging solutions (PE bags, rigid or non-rigid blisters)
The thermoplastic most commonly used can be made of COC (Cyclic Olefin Copolymer), COP (Cyclic Olefin Polymer), PP (polypropylenes), PE (polyethylenes), PET (polyesters), PC (polycarbonate), ABS (Acrylonitrile butadiene styrene), POM (Polyoxymethylene), PA (polyamides), PEEK etc.
Regarding silicone
SYMATESE AESTHETICS through its plants in Mauritius and Bornel near Paris manufacturers makes new designed breast implants (in process of obtaining the CE marking certification) and silicone sheetings.
The following processes are used for breast implants in conformity with the current Standard (ISO 13485, ISO14607): mould preparation, dipping, curing, patch assembly, shell filling with gel, gel curing and dry heat sterilization.
